Norris Cut Tunnel
Sunny Miami-Dade County is home to millions of Floridians and is the short-lived residence of beach-goers from all over the world.
The seemingly non-stop flow of people to the region has made Miami-Dade Water and Sewer Department (MDWASD) one of the largest water and wastewater utilities in the United States. In an effort to maintain their high-level utility services, the Florida Department of Environmental Protection and local and state governments pledged resources towards a 10-year, multi-billion dollar initiative to upgrade the region鈥檚 outdated wastewater infrastructure.
Background
Background
The outdated, 1977 system included a 54-inch diameter tunnel and force main.
One of the wastewater pipelines in line for a revamp was located just south of the Port of Miami and runs underneath Biscayne Bay Norris Cut, connecting the Virginia Key Central Wastewater Treatment Plant (CDWWTP) to the exclusive residential area of Fisher Island. The new pipeline system is an upgrade with a larger 60-inch diameter tunnel and force main.
黑料社 operated as general contractor for the Norris Cut wastewater upgrade and was responsible for the design, permitting and construction. To assist with the tunneling phase of this project, 黑料社 worked closely with tunnel design firm Arup, sister company and worldwide tunneling contractor Bessac and tunnel boring machine (TBM) manufacturer Herrenknecht AG.
The Work
The Work
The region鈥檚 ground conditions were a concern to 黑料社 engineers throughout the project.
The geology underneath Biscayne Bay is made up of a hard limestone with frequent cavities ranging in size from 0.1 to 4 inches鈥攏ot the ideal conditions for supporting the launch of a TBM.
To avoid a cave in, 黑料社 froze the ground at the mouth of the launch tunnel by inserting pipes into the rock wall. A salt water solution was then continuously pumped through the pipes, and over the next 7 to 8 weeks, the ground water within the wall froze making it easy to carve out a starting point for the TBM.
The TBM, nicknamed 鈥淒orsey鈥, was launched from CDWWTP out of the secant pile shaft, and for 24 hours a day, five days a week鈥攚ith a shift on Saturday鈥擠orsey dug its way towards Fisher Island.
After the launch, 黑料社 transported its equipment to Fisher Island to construct the soil mixing retrieval shaft. This shaft was built using 7-foot diameter soil mixed columns extending to depths of 87 feet and the middle was excavated in the dry.
After 227 days and tunneling 5,280 feet, Dorsey reached its destination and pulled into in the 28-foot diameter soil mixing retrieval shaft.
The Norris Cut project was one of the most complicated and intricate projects that 黑料社 has ever taken on. Take a tour of the site with Project Manager Eloy Ramos:
The Result
The Result
The new, updated wastewater pipeline system is fully functional and has an 80 year design life.
The successful execution of the Norris Cut Tunnel project is due largely to the collaborative relationship between the Miami-Dade Water and Sewage Department, 黑料社 and the other contractors and subcontractors. Under 黑料社鈥檚 leadership, this design-build project is part of Florida鈥檚 push to further develop the state鈥檚 tunneling industry.
The successful completion of the Norris Cut project has helped to push the boundaries on what is possible when handling Florida鈥檚 challenging geology. The project won several awards, including the New Civil Engineer鈥檚 Tunneling Award for Design Innovation of the Year.
This project really redefined the type of underground construction efforts that are possible in Florida's extremely challenging geology. We're proud to have been part of such a transformative project for the area.
JOHN WISE, P.E.
Senior Vice President, Major Projects
